Industrial Coatings in Wisconsin
Industrial Coatings Wisconsin aim at preventing abrasion and corrosion that may be caused by a wide array of chemicals and substances. Particularly, they help extend the life time of surfaces, floors, reservoirs, and tanks in industrial settings by preventing the effects of the high temperatures and chemical conditions they’re constantly exposed to. At Kinsman Coatings, we offer industry players the best coating products for surfaces and tanks, whatever the type, and professional application to ensure the job is done perfectly the first time. Wondering where to start with your project? Contact us today, and we’ll help you make the right decision regarding your choice of coating.
What Are Industrial Coatings?
Industrial coatings are a type of paint that are chemically prepared to protect industrial products. They are made from polymer substances that dry to form tough coatings. They are designed to meet the highest industrial corrosion and chemical resistance standards.
There are various industrial coating types, but polyurethane coatings are the most preferred due to their durability and abrasion resistance.
Polyurethane coatings come in two variations: aliphatic and aromatic. Aliphatic polyurethanes are suitable for outdoor applications due to their ability to withstand UV exposure and retain color. On the other hand, aromatic polyurethanes work well for submerged equipment.
Why You Should Consider Industrial Coatings in Wisconsin
If you are a company owner whose equipment is your primary investment, then protecting it is undoubtedly your number one priority. Corrosion doesn’t only affect your equipment’s aesthetics but also causes damage that could be the start of complete equipment failure. Such damages and breakdowns often lead to substantial repair costs or the need to replace equipment.
Wondering whether industrial coatings in Wisconsin are any good? Here are some top benefits that will get you thinking twice about applying coatings in your industrial space:
Corrosion of metal surfaces in industries often occurs when these surfaces are left uncoated for a long time. Luckily, coated surfaces and equipment can better withstand harsh conditions, preventing damage and replacements. You won’t go wrong with industrial coatings if you want to reduce the risk of surface degradation and equipment breakdown.
Cleaning and sanitation of floors, surfaces, and equipment can be a major part of operations in some industries. When suitable coatings are applied, surfaces and equipment become easier to clean. Selecting appropriate coatings can help with this process, as thick, impermeable coatings make cleaning easier. In extension, these coatings help keep premises microbial-free, ensuring a safe indoor environment for workers.
Fireproofing an industrial facility is mandatory, and applying industrial coatings in Wisconsin can save your equipment and building from severe fire damage. For some industrial facilities, such as gas refineries, fireproofing is also necessary for holding onto the facility’s insurance. Protective industrial coatings can be the first line of industrial fire protection.
Coatings such as cementitious coating can double up as fire retardants as they have good fireproofing qualities. Professional industrial coating contractors can also recommend other fire-retardant coatings that can help protect your building in case of a fire.
There are other safety concerns that industrial coatings in Wisconsin address, in addition to fire and corrosion protection. Depending on the type of facility or industry, Occupational Safety and Health Administration (OSHA), federal and state requirements must be observed. Industrial coatings can make surfaces non-stick and non-slip, ensuring tasks are done efficiently and decreasing workplace-related injuries.
In facilities where hygiene is top-priority, antimicrobial coatings are essential in protecting against mold, bacteria, and airborne pathogens. Antimicrobial coatings are durable and can prevent germ growth in many facilities beyond healthcare. They constantly perform well, even with continuous moisture exposure and repeated cleaning.
Considerations for the Process of Industrial Coating in Wisconsin
Before choosing a contractor and starting your project, you should keep some essential things in mind. Some of these include:
Substrate Surface Preparation
Before the industrial coating process, the base material receiving the protective layer must be clean. Most industrial coatings depend on a physical or mechanical bond to adhere to the surface. The industrial coating might fail prematurely if the surface contains debris, dust particles, or salt deposits.
Before the coating process begins, the surface must be cleared of debris and salts and thoroughly dried. This can be achieved using chemical cleaners, heating, and blasting procedures.
Choosing the Right Coating System
The success of a coating project depends on the quality of materials, equipment, and application method used. Often, industrial coating processes in Wisconsin include priming. Primers help the sealant and coating adhere to the substrate’s surface more efficiently and last longer. Primers also help incompatible substrates and coatings work together. After applying the primer, the substrate is ready for coating.
Different methods are used in the coating process, some of which deliver better results overall. Everything from the substrate’s size to its material make-up influences the choice of coating method. This also depends on the current conditions of the substrate’s surface. These different methods of applications include:
- Spray coating
- Powder coating
- Dip coating
- Brush coating
- Roll-to-roll coating
Curing and Drying
The curing and drying procedures may affect the performance of industrial coatings in Wisconsin. Inappropriate curing and drying procedures can interfere with the adherence of industrial coatings, causing them to underperform. Each industrial coating has a data sheet detailing the proper drying and cure-through methods for the desired results.
Industrial coatings require that the curing process be done at the right temperature and for the appropriate duration. Doing so ensures that the coating adheres to the substrate as required, reducing the risk of peeling over time.
Industrial coatings should be inspected at the end of every coating process to meet specific requirements. Most Wisconsin industrial coatings must fall within a certain degree of thickness. Therefore, the equipment used during the industrial coating process matters as it can influence the quality of the coating.
At Kinsman Coatings, we work closely with certified inspectors to ensure the correct application of industrial coatings. That way, you can rest assured that our coating will effectively prevent surface and equipment corrosion.